Sunday, October 5. 2008
The question is...
...have I finished a UFO? Or have I just created a new one?
I finished weaving the wool warp that I wrote about in July! I didn‘t manage to weave 30 minutes a day as I had hoped, but I did weave often enough – even for just a few minutes sometimes – that I finished a few days ago.
Cutting a warp off the loom is a little like Christmas. It‘s the first time that you get to see the entire piece that you have woven – and in my case (because I didn‘t remember how long the warp was) it was the additional suprise of seeing exactly how much fabric I had produced. I wove almost exactly 5 meters (about 5 and a half yards).
Here‘s the fabric right after I cut it off the loom. I have to admit that I am quite pleased with the results – and, entirely unintentionally (I measured that warp years ago) the colors are IN this season. All the shops in town are full of autumn fashions in shades of purple, wine red, and gray. So, if I do indeed intend to sew a jacket from my fabric, I should make an effort to try to get started (and finished) soon....but more about that later.
The problem with weaving (if it is a problem), is that just cutting the fabric off the loom doesn‘t mean that you are done – not like socks, just hide the yarn ends and you can wear your nice new socks immediately. A woven fabric needs additional work (and in some cases, lots of additional work) before the project can be considered completed. So the answer to my question at the beginning of this report is, “Yes and yes.” Yes, I have finished the weaving, and yes, I now have a new project – turning my woven fabric into a finished product.
The first step of the new project is to hide yarn ends. Ends of yarns that broke during the weaving and their replacement yarns must be darned into the fabric (hopefully invisibly). This must be done, no matter what the final use of the fabric will be.
The fabric also needs to be washed. The washing relaxes the fabric – giving it a more finished appearance – and in the case of the woolen yarns I used, it makes the yarns “bloom” – they become fuller and softer. This process is called “fulling”.
I didn‘t want to wash the entire fabric without having a least a small idea of how it would behave, so some sampling was in order. I decided to cut 4 small pieces of my fabric to put through various treatments to see which final result I liked best. Handwoven fabrics tend to fray – especially fabrics that haven‘t yet been fulled, so before cutting, I stitched two overlapping lines of wide zigzag stitching and one line of straight stitch (over the area where the zigzag stitching overlapped) on both sides of each place where I planned to cut the fabric. (A small aside: This is a great – and very satisfying – way to use up all those partially used spools and bobbins of sewing thread that seem to accumulate.).
I stitched, then cut and had four pieces of my (so far unfulled) fabric, each approx. 20 x 20 cm (8 x 8 inches). I washed the first piece by hand in warm, soapy water, squishing it up and down and squeezing it for a couple of minutes. I then rolled it in a terry cloth towel to get most of the moisture out and let it dry. The yarns fulled nicely – the fabric was much softer and fluffier – and the piece shrank by approx. 10% length- (warp)wise and about 5% width- (weft)wise.
I thought that maybe I could full the fabric by machine, so I ran the other 3 samples through the 30° C (86° F) pre-wash cycle of my machine for 2 minutes, 5 minutes, and 10 minutes. I was surprised that there was no noticeable difference in the amount of fulling (or felting, I would have thought) or shrinkage between the 3 samples and even as compared to my hand-washed sample. I was getting ready to wash sheets and towels (at 60° C / 140° F) and figured, “Oh what the heck....I‘ll toss one sample in for the whole cycle”. This sample shrank by approx. 35% warp-wise and 25% width-wise – and felted considerably in the process. I was actually a nice, light-weight felt and would conceivably make a nice winter jacket....but I don‘t think I‘ll do that – I don‘t have enough control with the machine treatment. German washing machines are not only front-loaders, they also heat the water themselves so it is almost impossible to tell at what point the water is at which temperature and the doors are locked until all the water is pumped out, which makes it really inconvenient to keep stopping and checking if and how well the fulling/felting process is progressing. So no machine fulling.
I had one other treatment option that I wanted to check – brushing. I brushed one of the fulled samples on both sides with a wire brush. The results were very nice. A softer (and I assume warmer) fabric with the woven pattern still nicely visible. Would make a nice blanket. So the question is now, do I want to find a (hopefully) good pattern, cut the pieces and sew myself a jacket (or coat?) or do I want to brush 5 meters of 70 cm (approx. 28 inches) wide fabric on both sides, cut it in half and sew the halves together to make a blanket? Hmmmmm.... I haven‘t made up my mine yet. I‘ll let you know when I do.

Here is a comparison of the fulled fabric (right) and
the fulled and brushed fabric (left).
And here are the results of my sampling. The untreated yardage is on the top.
The clockwise from there are a) the hand-washed sample, b) the washed
and brushed sample, and c) the machine washed, felted sample.













